Mating Cycles Guide

 

DOWNLOAD NORCOMP'S MATING CYCLES GUIDE

Mating cycle ratings help engineers understand expected connector durability based on contact type, plating thickness, and product family. The ratings below organize NorComp D-Sub, circular, IP-rated waterproof, push-pull, and additional connector series minimums.

Mating Cycle Ratings

D-Sub Minimums

Plating Stamped Machined
Gold Flash50 cycles150 cycles
15μ Gold100 cycles200 cycles
30μ Gold250 cycles500 cycles
50μ Gold500 cycles750 cycles

Series

  • 111
  • 112
  • 170
  • 171
  • 172
  • 172-E
  • 173
  • 174-E
  • 178
  • 179
  • 180
  • 180-M
  • 181
  • 181-M
  • 182
  • 183
  • 184A
  • 189
  • 190/200
  • 191
  • 193
  • 195
  • 197
  • 198
  • 380
  • 381
  • 580-M
  • 581-M
  • 960
  • 680M
  • 681M
  • 682M
  • 683M
  • 684M
  • 685M
  • CCA

Circular Minimums

Plating Metric
Gold Flash200 cycles
10μ Gold500 cycles
30μ Gold1500 cycles

Rated Cycle Life

Plastic Push-Pulls Metal Push Pulls
Gold — 2000 cyclesGold — 5000 cycles

Series

  • M5 850-853 Series
  • M5 Cable Assemblies
  • M8 854-857 Series
  • M8 Cable Assemblies
  • M8 Splitters & Adapters
  • M12 858-861 Series
  • M12 Cable Assemblies
  • M12 Splitters & Adapters
  • M12 Pigtails
  • M12 Stainless Steel
  • 820B
  • 820K
  • 821B
  • 821K
  • 822B
  • 822K
  • 8P1P

IP6X Waterproof Minimums

Plating Machined
Gold Flash150 cycles
15μ Gold200 cycles
30μ Gold500 cycles
50μ Gold750 cycles

Series

  • 680S
  • 681S
  • 684S
  • CDF
  • HDF
  • SDF
  • 772E
  • 773E
  • 774E
  • 780M
  • 781M

Additional Minimum Cycles

Series Minimum Mating Cycle Rating
810 SeriesGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
4167 SeriesGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
2563, 2564, 2663, 2664, 2763, 2764, 2863, 2864 SeriesGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
RJADKGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
GCLPGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
170 Crimp and Poke Connector Stamped ContactsGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
170 Crimp and Poke Connector Machined ContactsClass 2 // 250 mating cycles
180 Crimp and Poke Connector Stamped ContactsGold Flash: 50 cycles; 30μ Gold: 250 cycles; 50μ Gold: 500 cycles
Note: Gold flash plating thickness is 0.2μ” minimum.